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Chemical Equipment Controllers and Operators

Control or operate equipment to control chemical changes or reactions in the processing of industrial or consumer products. Typical equipment used are: reaction kettles, catalytic converters, continuous or batch treating equipment, saturator tanks, electrolytic cells, reactor vessels, recovery units, and fermentation chambers.

Job Task

  • Sets and adjusts indicating, controlling, or timing devices, such as gauging instruments, thermostat, gas analyzers, or recording calorimeter.
  • Moves controls to adjust feed and flow of liquids and gases through equipment in specified sequence.
  • Adjusts controls to regulate temperature, pressure, and time of prescribed reaction, according to knowledge of equipment and process.
  • Opens valves or operates pumps to admit or drain specified amounts of materials, impurities, or treating agents to or from equipment.
  • Starts pumps, agitators, reactors, blowers, or automatic feed of materials.
  • Monitors gauges, recording instruments, flowmeters, or product to regulate or maintain specified conditions.
  • Mixes chemicals according to proportion tables or prescribed formulas.
  • Records operational data such as temperature, pressure, ingredients used, processing time, or test results, in operating log.
  • Flushes or cleans equipment, using steamhose or mechanical reamer.
  • Draws samples of product and sends to laboratory for analysis.
  • Tests sample for specific gravity, chemical characteristics, pH level, concentration, or viscosity.
  • Patrols and inspects equipment or unit to detect leaks and malfunctions.
  • Operates or tends auxiliary equipment, such as heaters, scrubbers, filters, or driers, to prepare or further process materials.
  • Weighs or measures specified amounts of materials.
  • Reads plant specifications to ascertain product, ingredient, and prescribed modifications of plant procedures.
  • Dumps or scoops prescribed solid, granular, or powdered materials into equipment.
  • Adds treating or neutralizing agent to product and pumps product through filter or centrifuge to remove impurities or precipitate product.
  • Directs activities of workers assisting in control or verification of process or in unloading materials.
  • Makes minor repairs and lubricates and maintains equipment, using hand tools.

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